480V battery charger substation. Location Mobile – Dearborn, MI Challenge To construct a substation modular system to work around the other demo and construction going on in the location. Solution ⦁ Design and engineered a 2-section enclosure for rapid deployment. ⦁ All level 1 and 2 commissions were done in the manufacturing facility prior to […]
Battery Charging Sub Station. Location GM Proving Grounds – Yuma, Arizona Challenge Complete the substation 4 weeks after gear arrival. The electrical equipment was delayed in manufacturing by the gear manufacturer, and the general contractor needed to turn the project over to GM within 6 weeks of receiving gear. Solution ⦁ Flex Air designed and […]
Package custom AHU with integrated desiccant de-humification. Location Mishawaka, New York Solution ⦁ One (1) 18,000 CFM, HVAC unit for paint process application with integrated desiccant dehumidification. ⦁ AHU and vestibule all in one. ⦁ All mechanical and electrical was pre-piped and wired for a turnkey mechanical solution.
Medium Voltage Switch House. Location GM – Lordstown, Ohio Challenge Construction Schedule Constraints. Solution ⦁ Flex Air designed and built a modular switch house to go in place of the standard pre-engineered building. ⦁ Deployed a 4,956 sq. – 14 section modular building containing 3 medium voltage gear line ups. ⦁ Completed with tie buss, […]
Large scale manufacturing facility with over 2,200,000 CFM deployed across 42 custom outdoor, direct-fired heating, and chilled water cooling units. All the power, controls, and piping were complete for single-point connection by the installing contractor. Location Ramos, Mexico Solution ⦁ An engineered common solution to simplify production to meet the project schedule. ⦁ Worked with […]
A total of 3.3 Million CFM – (53) AHU for a large-scale new paint shop building. Designing efficient and effective filtering and conditioning for paint process. Location Detroit Challenge Size and scope of the project with an aggressive project schedule. Solution ⦁ Design and deliver AHU for the first large-scale paint shop. ⦁ Worked closely […]
A 2700 sqft. custom mechanical platform and penthouse with an integrated chilled water system, hot water system, compressed air, steam, general and lab air handlers. Location Totowa, New Jersey Challenge Integrate all systems (mechanical) with limited interference to the building. Solution ⦁ Fully integrated. ⦁ Complete offsite build which allowed for reduced onsite labor and […]
Two (2) 30,000 CFM AHU with thermal break construction. Location University of Delaware Challenge Aggressive lead time with high-end performance. A design challenge for high-end laboratory-type applications. Solution ⦁ Worked within design constraints. ⦁ Flex Air manufactured unit to prevent exterior condensation. ⦁ Delivering tight tolerance on humidity and filtration/air quality. ⦁ Including energy recovery.
13Kva double-ended substation. Location Michigan Assembly Plant – Wayne, MI Challenge Cost and speed to deployment, and site constraints. Solution ⦁ Designed and engineered a modular substation ⦁ Installed standard cable tray for wiring of all skid-mounted equipment (equipment provided by the client, assembled in the Flex Air plant)
300 Horsepower steam boiler plant for automotive manufacturer application. Location Windsor, Canada Challenge The company needed a vendor to expedite delivery and install of a new boiler plant to replace the aging infrastructure. The entire project timeline was accelerated. Solution ⦁ Flex Air was contracted to finish/complete the design of the steam plant and source […]